Base Metal Thermocouple Wire Element

Replacement elements supplied uninsulated for further assembly into sheaths or equipment. Can be supplied as separate spooled wires without junction.

Application Notes:

  • Inexpensive sensor
  • Replacement element
  • For assembly into insulator/sheath
  • Low thermal mass
  • Suitable for equipment assemblies

Delivery time: Product made to order, delivery date to be confirmed.

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        Special Options:

        • Can be supplied as separate spooled wires without junction
        • Material Certificates
        Type Designation:

        BTW

        Temperature Range:

        -200 to +1200 ° C

        Common Sensor Types:

        K,J,N,T,E

        Common Diameters:

        Ø 0.15mm to 3.25mm, SWG sizes

        Common Stranding:

        Single strand

        Base Metal Thermocouple Wire Element

        Delivery time: Product made to order, delivery date to be confirmed.

        We ship to the following countries:
        United Kingdom, Austria, Belgium, Bosnia and Herzegovina, Brazil, Bulgaria, Canada, Croatia, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, India, Ireland, Italy, Latvia, Liechtenstein, Lithuania, Luxembourg, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, United States

        Shipping rates:
        • £15 for orders from UK Mainland.
        • £25 for orders from UK – Highlands & Islands.
        • £35 for orders from Belgium, Ireland, Luxembourg and Netherlands.
        • £37 for orders from France and Germany.
        • £42 for orders from Switzerland.
        • £43 for orders from Austria, Denmark, Italy, Portugal and Spain.
        • £45 for orders from Czech Republic, Slovakia, Slovenia and Bulgaria.
        • £49 for orders from Iceland.
        • £51 for orders from Finland, Sweden and Greece.
        • £53 for orders from Croatia, Estonia, Hungary, Poland, Latvia, Lithuania and Romania.
        • £61 for orders from United States and Canada.
        • £63 for orders from Liechtenstein.
        • £72 for orders from Bosnia and Herzegovina, Norway and Serbia.
        • £90 for orders from India.
        • £103 for orders from Brazil.

        Don’t see your country listed?
        We ship worldwide. Contact us for a shipping quote and delivery timeframe.
        • +44 (0) 1246 261 999
        • websales@peaksensors.com

        Q: What is a Base Metal Thermocouple Wire Element?
        A: A Base Metal Thermocouple Wire Element is an uninsulated replacement thermocouple element designed for incorporation into protective sheaths, ceramic insulators, or custom temperature sensing equipment. It is supplied as bare thermocouple wire for further assembly.
        Q: What is the Base Metal Thermocouple Wire Element used for?
        A: The Base Metal Thermocouple Wire Element is commonly used for replacement of existing thermocouple elements, assembly into custom sensor designs, installation into protective sheaths, furnace and process temperature measurement, and OEM equipment manufacture and repair.
        Q: Which thermocouple types are available?
        A: Common base metal thermocouple types available for the Base Metal Thermocouple Wire Element include Type K, Type J, Type N, Type T, and Type E. These options provide flexibility for a wide range of industrial temperature measurement applications.
        Q: What temperature range can the Base Metal Thermocouple Wire Element measure?
        A: The available thermocouple types can be configured for applications ranging from approximately -185°C to +1400°C, depending on thermocouple type, wire size, and installation method.
        Q: Why choose an uninsulated wire element?
        A: The uninsulated thermocouple wire element provides maximum flexibility for custom sensor manufacture, easy integration into existing assemblies, and low thermal mass for fast response. It allows the use of application-specific insulation systems while offering a cost-effective replacement solution.
        Q: What conductor sizes are available?
        A: Common conductor constructions for the Base Metal Thermocouple Wire Element include 1 × 0.2 mm, 1 × 0.315 mm, 1 × 0.5 mm, 7 × 0.2 mm, and 13 × 0.2 mm configurations. These options allow selection of the appropriate conductor size for different temperature measurement and assembly requirements.
        Q: What are the benefits of low thermal mass?
        A: The low thermal mass of the Base Metal Thermocouple Wire Element provides faster temperature response, improved tracking of rapid temperature changes, better suitability for batch monitoring applications, and more responsive process control measurements.
        Q: Can the Base Metal Thermocouple Wire Element be customised?
        A: Available options for the Base Metal Thermocouple Wire Element include alternative conductor constructions, untwisted pair configurations, standard and custom protective housings, application-specific lengths, and material certification documentation.
        Q: What industries commonly use Base Metal Thermocouple Wire Elements?
        A: These elements are commonly used in industrial process plants, heat treatment and annealing furnaces, OEM equipment manufacturing, research and development equipment, and batch temperature monitoring systems. They provide reliable temperature measurement solutions across a wide range of industrial and specialist applications.
        Q: Why choose the Base Metal Thermocouple Wire Element?
        A: The Base Metal Thermocouple Wire Element offers flexible integration into custom sensor assemblies with compatibility across K, J, N, T, and E thermocouple types. It provides fast response due to low thermal mass, a cost-effective replacement and repair solution, and suitability for industrial and OEM applications. Available with multiple wire and conductor options, the element supports custom manufacturing requirements and is produced to meet REACH, RoHS, Conflict Minerals, and ISO 9001 quality standards.

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