Base Metal Thermocouple Insulated Wire Element

From: £9.65 - £11.29 Exc VAT

Replacement elements insulated in plastics or glass fibre for further assembly into sheaths or equipment.

Application Notes:

  • Inexpensive sensor
  • Replacement element for assembly into the sheath
  • Low thermal mass
  • Annealing furnaces
  • Trailing sensor for batches (hot or cold)
  • Suitable for equipment assemblies
  • Maximum temperature – 230°C
  • Cable Insulation: PFA

Delivery time: Product made to order, delivery date to be confirmed.

Compliance:
✔ REACH (1907/2006) 2025)
✔ RoHS 3 (2015/863)
✔ Mineral Conflict
✔ ISO 9001 Certified

PQAL black on white ukas 9001 logo

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        Technical Information

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        Shipping Information

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        Special Options:

        • Range -185 to 1400 ° C is possible
        • Standard & special housings available for element protection
        • Untwisted pair cable
        • Material Certificates
        Type Designation:

        BTI

        Temperature Range:

        -75 to 230°C

        Common Sensor Types:

        K, J, N, T, E

        Common Insulation:

        Silicon rubber, PFA, Glass fibre

        Cable Type:

        Twisted Pair

        Common Stranding:

        1×0.2, 1×0.315, 1×0.5, 7×0.2, 13×0.2

        Tail Detail:

        10mm stripped & tinned

        Base Metal Thermocouple Insulated Wire Element

        Delivery time: 1 week, subject to stock availability.

        We ship to the following countries:
        United Kingdom, Austria, Belgium, Bosnia and Herzegovina, Brazil, Bulgaria, Canada, Croatia, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, India, Ireland, Italy, Latvia, Liechtenstein, Lithuania, Luxembourg, Netherlands, Norway, Poland, Portugal, Romania, Serbia, Slovakia, Slovenia, Spain, Sweden, Switzerland, United States

        Shipping rates:
        • £15 for orders from UK Mainland.
        • £25 for orders from UK – Highlands & Islands.
        • £35 for orders from Belgium, Ireland, Luxembourg and Netherlands.
        • £37 for orders from France and Germany.
        • £42 for orders from Switzerland.
        • £43 for orders from Austria, Denmark, Italy, Portugal and Spain.
        • £45 for orders from Czech Republic, Slovakia, Slovenia and Bulgaria.
        • £49 for orders from Iceland.
        • £51 for orders from Finland, Sweden and Greece.
        • £53 for orders from Croatia, Estonia, Hungary, Poland, Latvia, Lithuania and Romania.
        • £61 for orders from United States and Canada.
        • £63 for orders from Liechtenstein.
        • £72 for orders from Bosnia and Herzegovina, Norway and Serbia.
        • £90 for orders from India.
        • £103 for orders from Brazil.

        Don’t see your country listed?
        We ship worldwide. Contact us for a shipping quote and delivery timeframe.
        • +44 (0) 1246 261 999
        • websales@peaksensors.com

        Q: What is a Base Metal Thermocouple Insulated Wire Element?
        A: A Base Metal Thermocouple Insulated Wire Element is a replacement thermocouple sensing element supplied with insulated extension wires for integration into sheaths, equipment, and custom temperature sensing assemblies. It is insulated using materials such as PFA, silicone rubber, or glass fibre.
        Q: What is the Base Metal Thermocouple Insulated Wire Element used for?
        A: The Base Metal Thermocouple Insulated Wire Element is commonly used for replacement thermocouple assemblies, installation into protective sheaths, industrial equipment manufacture, annealing furnaces, batch temperature monitoring of hot or cold products, and OEM temperature sensing applications.
        Q: What temperature range can the Base Metal Thermocouple Insulated Wire Element measure?
        A: The standard operating temperature range is -75°C to +230°C. Extended configurations can be supplied for applications ranging from -185°C to +1400°C, depending on sensor type and construction.
        Q: Which thermocouple types are available?
        A: Common thermocouple options for the Base Metal Thermocouple Insulated Wire Element include Type K, Type J, Type N, Type T, and Type E. These thermocouple types allow the element to be used across a wide range of industrial temperature measurement applications.
        Q: Why is an insulated wire thermocouple element used?
        A: The insulated wire design of the Base Metal Thermocouple Insulated Wire Element provides installation flexibility, easy integration into equipment, low thermal mass for faster response, simple replacement of existing elements, and reliable operation in industrial environments.
        Q: What insulation materials are available?
        A: Common insulation materials for the Base Metal Thermocouple Insulated Wire Element include Silicone Rubber, PFA, and Glass Fibre. These materials can be selected to suit different environmental conditions, temperature requirements, and application needs.
        Q: What conductor configurations are available?
        A: The Base Metal Thermocouple Insulated Wire Element is commonly supplied as a twisted pair cable with a range of conductor options, including 1 × 0.2 mm, 1 × 0.315 mm, 1 × 0.5 mm, 7 × 0.2 mm, and 13 × 0.2 mm configurations. These options provide flexibility to balance response time, durability, and application requirements.
        Q: What are the standard wire termination details?
        A: The standard termination consists of 10 mm stripped and tinned tails, allowing straightforward connection into equipment and instrumentation.
        Q: What customisation options are available?
        A: Available options for the Base Metal Thermocouple Insulated Wire Element include extended temperature range designs, standard and custom protective housings, untwisted pair cable configurations, alternative conductor constructions, and material certification documentation.
        Q: Why choose the Base Metal Thermocouple Insulated Wire Element?
        A: The Base Metal Thermocouple Insulated Wire Element offers cost-effective temperature sensing with multiple thermocouple type options and flexible insulated cable construction. It provides low thermal mass for responsive measurements, making it suitable for replacement and OEM applications, industrial equipment, and furnace installations. Available with a wide range of insulation and conductor options, the element is manufactured to meet REACH, RoHS, Conflict Minerals, and ISO 9001 quality standards.

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